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Inspect a Forklift
OSHA and HRSDC report that over 10,000 workplace injuries connected to fork lifts occur every year. Operator error is the reason for many of these mishaps. Lack of proper equipment inspection and maintenance causes numerous others. Forklift operation and maintenance is not only the cause of personal injuries, but also of property damage. Forklifts can damage overhead pipes, sprinklers and building structures, and other equipment when wrongly utilized. The following day by day inspections must be performed in order to reduce the likelihood of forklift accidents.
Turn off the engine prior to inspecting various fluid levels: fuel, engine oil, coolant, brake fluid and hydraulic oil. The tires must be checked for indications of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest should be firmly attached. Do a visual inspection of the top-clip retaining heel and pin. After that carry out an inspection of the mast chains, hydraulic hoses, stops and cables. Ensure that the finger and overhead guards are firmly attached.
LP forklifts have propane tanks that need to be checked for indications of damage, rust or corrosion. Test the battery's charge and electrolyte levels. All belts must be inspected for wear. Check to make sure the owner's instruction manual is stored on-board the forklift in a storage compartment. Test the seat belt to make sure the latches are secure. Test the hood latch to ensure it is functioning as it should.
To make certain there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Test the accelerator and the steering controls. The parking break and the service break must be properly working.
To guarantee proper functioning in both forward and reverse, the drive control and tilt control should be inspected. The functioning of the lowering control, the hoist and attachment control requires periodic inspection. Test the lights and horn. Afterward check the heater, defroster and wipers to make sure they are working smoothly. Inspect each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance involves checking tires and replacing worn or damaged tires. Different types of forklifts are designed to be utilized with specific kinds of tires: pneumatic, polyurethane or solid. Tire kinds differ depending on factors like ground surfaces, frequency and duration of use and load weight. In order to change a forklift tire you will need the following tools: spare tires, forklift jack and tire press. Replacing your forklift tires occasionally is necessary to help prolong the life of the machine.
Instructions
1 Methodically check the tires for indications of damage and wear. Make certain that the type of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire must be replaced.
2 Buy replacement tires.
3 Position the jack under the tire and lift the forklift to a height which enables you to take out the tire easily.
4 To be able to separate the rim from the tire, utilize the tire press and take out the old tire. Replace the tire with the new one and secure tightly. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A damaged tire could be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are very large, you will require a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.
