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Lift truck batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate will state the correct truck voltage, the most amp-hour capacity as well as the minimum battery weight. The forklift Operating Manual would even include the proper battery details meant for the forklift.
There are two base kinds of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery also known as VRLA does not require any extra water. Sealed batteries on the other hand make use of a chemical reaction so as to maintain right fluid level through the life of the battery. A flooded battery needs water to be added often to be able to guarantee the exact electrolyte level in the battery.
Most lift trucks are able to accommodate many various sizes of battery. When choosing the battery, it should be chosen to fit inside the measurements of the battery compartment. Most battery providers can supply a battery listing of right sizes that are suggested for your specific lift truck.
With an electric lift truck, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a specific minimum weight. Follow the details specified on the forklift nameplate so as to ensure you are utilizing a battery which meets least weight specified.
Battery chargers need to be rightly matched to the specific battery that is being charged. It is necessary to ensure the charger has enough amp-hour capacity in order to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity has to be with 10% of the amp-hour capacity of the battery in order to guarantee the most effective charging. Before commencing the charging cycle, make certain the battery is first connected to the charger. Always verify the battery details like for example the amp-hour capacity, the battery weight and voltage with the information provided on the battery nameplate.
Always check so as to see if the correct type of charger is being used so as to charge the battery. Most of the newer chargers can safely charge several types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for example in order to charge only flooded batteries could be hazardous if utilized for sealed batteries and damage to both charger and battery will occur. It is important to initially check the instruction plate on the charger so as to be sure it could accept the kind of battery you wish to charge.
For flooded batteries, it is essential to just add the needed requirements of water when the battery has been charged. This habit will prevent the spattering of electrolyte out of the battery when it is being charged.
A few guidelines used for improving the life of a battery comprise: always keep the battery clean regardless of kind and for flooded batteries particularly, keep their fluid levels renewed. Another general rule is to charge the battery and let it rest for an 8 hour period prior to using. Use an "equalizing" charge every 5th charge to be able to keep all cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity prior to recharging.
Electric lift trucks can be equipped with a vast variety of devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm so as to notify after the battery has been discharged to a present level. There are other straightforward gas gauge meters existing also. Using such monitoring equipments will help avoid battery and truck damage from severely discharging the battery all through use.