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In time, forklift components would wear and have to be replaced. Acquiring brand new parts can become a pricey undertaking so another idea is to acquire used forklift parts. This could save much money in the end. It is a great idea to obtain used forklift components that have been remanufactured. These components would guarantee that you are getting parts that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out parts is a cheaper way in general than rebuilding. With rebuilding components, only the parts which are broken or worn out get replaced, which means that other wearable components can break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable parts replaced. This method could offer the best assurance for second-hand components. All wearable components are replaced regardless of age or wear which is another reason why remanufactured parts generally perform so much better. Whatever component within the part is new and this provides far longer life to the second-hand part. Based on the forklift parts which are being redone, the cleaning process and the whole remanufacturing process will vary.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Different engine parts like spark plugs, pistons, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough inspection is performed so as to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement components used on transmission parts meet OEM specifications.
Wearable parts
Certain lift truck components such as torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn components are replaced. The electronic control in the electric forklift is maintained by the control card. This card can even be remanufactured with replacing all aged and worn out components. Not like several lift truck components the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured parts are comprehensively examined upon reassembly to guarantee they are in top condition previous to being sold. It is vital when acquiring reproduced parts to make certain they have undergone the proper testing and inspection procedures. On certain larger components like transmissions, steer axles and engines, OEM specification replacement parts should be used.
The forklift dealer can ensure that the parts they have reproduced meet the OEM specifications. This will also guarantee the components meet industry standards. Many details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of reproduced components opposed to the parts that were only rebuilt.